Image Sensor For Filling Wine Bottles

A wine bottling company in New Zealand got in touch with [Boz] to solve a problem. They needed a way to automatically determine if a wine bottle was filled or not. What he came up with is a very simple yet very effective fill level sensor that can scan thousands of bottles an hour.

There were a few design decisions that went into the construction of this wine bottle sensor. [Boz] could have used a VGA camera sensor, but given the speed of the bottling line (half a meter per second), pushing all those pixels to a computer and doing real-time image analysis would be difficult. [Boz] settled on a much simpler solution – a 1×128 linear CCD analog image sensor. With a PIC microcontroller, this allows the device to check multiple bottles per second, calculate if the bottle is full or not (or overfilled), and send a ‘pass’ or ‘reject’ signal to the rest of the line.

The rest of the assembly is fairly straightforward with an LED backlight providing the illumination for the CCD and a Bluetooth transmitter for checking out the machine’s settings. On the bottling line, the device has 99% accuracy for both red wines in dark bottles and whites in green bottles. You can take a gander of this device in action on a New Zealand bottling line below.

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Mustachioed Rover Simultaneously Manly, Adorable

[Rick], an Adafruit learning system contributor, is excited by the implications of STEM’s reach into K-12 education. He was inspired to design Red Rover, a low-cost robot that can be easily replicated by anyone with access to a 3-D printer. This adorable autonomous rover is based on the adafruit Trinket microcontroller, but will also rove under the power of an Arduino micro. It really is quite simple—the Trinket drives two continuous rotation micro servos and pretty much any flavor of rangefinder you like. [Rick] tested it with Parallax PING))), Maxbotix, and Grove sensors, and they all worked just fine.

What’s truly awesome about Red Rover are the track treads. [Rick] initially experimented with flexible filament. While he had good results, it was not a cost-effective solution. What you see in the picture and the short video after the break are actually rubber bracelets from Oriental Trading.

The plastic part count comes in at seven, all of which can be printed together at once. [Rick]‘s gallery includes both small and large chassis and three different servo mounts. The Red Rover guide builds on other adafruit guides for Trinket general use, servo modification, and Trinket-specific servo control.

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Once, Twice, Three Times a Nixie

Try as he might, [Localroger] can’t seem to throw away a certain board that started life in one of the first digital industrial scales, the NCI DigiFlex model 5775. He recently gave it a third career as a nixie clock with an alarm.

[Localroger] says the board dates to about 1975. It’s all TTL, no microprocessor anywhere. He was headed to the Dumpster with it in the mid-1980s, but realized that he could hack it into something useful. Since the display wasn’t multiplexed, it would be fairly easy. He used it as a BCD tester for about 10 years until the method fell out of fashion.

After a decade on the shelf, [Localroger] started off for the Dumpster once more with the board. The nixie tube display cried out for another chance to glow, so he decided to repurpose it into a remote-controlled bedside clock with an alarm. He installed a Parallax Propeller Protoboard with headers for easy removal and subsequent servicing of the 5775 board.

He added a few things to the protoboard: a piezo element for the alarm, a SparkFun RTC module, an IR receiver, and vertically-oriented header so the PropPlug can be plugged in from the top. But that’s not all. [Localroger] designed a custom melamine-finished MDF enclosure and laser cut it, giving the edges a nice contrast. It’s so tough, he can put his ceramic lamp on top of it to save space on the nightstand.

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